When Routine Maintenance Turns Deadly: Understanding Your Rights After a Workplace Equipment Malfunction

A worker at Ford Motor Company’s Sharonville transmission plant was recently killed when a press machine turned on during servicing. If you’re injured by malfunctioning equipment during routine maintenance at work, workers’ compensation typically covers medical expenses and lost wages, but third-party liability claims may also be available if equipment defects or inadequate safety protocols contributed to the accident. 

A huge industrial warehouse filled with equipment, materials, and tools

An experienced attorney at Young, Reverman & Bolotin can help determine all available legal remedies. Call 513-400-0000 for a free consultation.

Key Takeaways

  • Press machines and industrial equipment that activate unexpectedly during maintenance can cause fatal workplace injuries
  • Workers’ compensation provides benefits for most workplace injuries, but may not be your only legal option
  • Equipment manufacturers or third-party maintenance companies may be liable if defects or failures contributed to the injury
  • OSHA investigates industrial accidents to determine whether safety violations occurred
  • Understanding your full legal rights requires consultation with an experienced workers’ compensation attorney in Cincinnati

Press Machine Activates During Routine Service: The Ford Sharonville Accident

Sharonville police reported that there were multiple witnesses to the incident, which is currently considered an industrial accident. The Hamilton County Coroner’s Office, the Occupational Safety and Health Administration (OSHA), and Ford’s administrative staff investigated the accident.

What Lockout/Tagout Procedures Require

In industrial settings, equipment undergoing service should be subject to lockout/tagout procedures, which are designed to prevent machinery from turning on while workers are performing maintenance or repairs. These procedures require workers to shut down equipment, disconnect it from all energy sources (electrical, hydraulic, pneumatic), and physically lock the controls in the off position. Tags are placed on the locked controls to identify who is performing the work and warn others not to restart the equipment.

Lockout/tagout is not optional. OSHA regulations mandate these procedures specifically because the risk of unexpected equipment activation is well-documented and preventable. When a press machine turns on during routine service, it indicates either a failure of the lockout/tagout system itself or a failure to properly implement these required safety procedures.

How Safety System Failures Create Legal Liability

From a legal standpoint, lockout/tagout failures can establish liability in multiple ways. If the equipment lacked proper lockout points or safety interlocks, the manufacturer may be liable for defective design. If lockout devices failed mechanically, the manufacturer of those safety components may bear responsibility. If the equipment’s design made it possible to bypass lockout procedures, that design defect creates product liability. When these safety systems fail or are bypassed, the consequences can be fatal.

Who Is Liable When Equipment Malfunctions During Workplace Maintenance?

When a worker is injured or killed by malfunctioning equipment, multiple areas of law may come into play. Understanding the distinction between workers’ compensation in Ohio and other legal claims is essential for protecting your rights.

The key question is not just whether you can receive benefits, but from whom. While workers’ compensation provides guaranteed benefits regardless of fault, it also typically prevents you from suing your employer directly. However, equipment malfunctions often involve parties beyond your employer, including manufacturers who designed or built the machinery, contractors who maintained it, and suppliers who provided defective parts. Each of these parties may bear legal responsibility, and pursuing claims against them can provide compensation that workers’ compensation alone cannot offer.

What Does Workers’ Compensation Cover After a Workplace Equipment Accident?

In Ohio, most workplace injuries are covered by workers’ compensation insurance, which provides benefits regardless of who was at fault. These benefits typically include medical expenses, wage replacement for time missed from work, and disability benefits if the injury results in permanent impairment. In fatal cases, like the recent Sharonville accident, workers’ compensation provides death benefits to surviving family members.

However, workers’ compensation is generally the exclusive remedy against an employer. Therefore, you cannot sue your employer for additional damages, even if negligence contributed to the accident. A workers’ compensation lawyer can help you understand these limitations and identify other claims.

Can You Sue Someone Other Than Your Employer for Equipment Malfunctions?

While you cannot typically sue your employer, you may have legal claims against other parties whose actions or products contributed to the injury. Common third-party defendants in equipment malfunction cases include:

Equipment Manufacturers: If a defect in the design or manufacturing of the press machine caused it to activate unexpectedly, the manufacturer could be held liable under product liability law. This might include defective safety switches, inadequate warning labels, or design flaws that make the equipment unreasonably dangerous.

Maintenance Companies: If an outside contractor was responsible for maintaining or servicing the equipment, and their negligence contributed to the malfunction, they could be liable for damages.

Parts Suppliers: Defective replacement parts or components that fail during service can create liability for the companies that manufactured or supplied them.

These third-party claims allow injured workers or their families to pursue compensation beyond what workers’ compensation provides, including damages for pain and suffering, loss of consortium, and full wage replacement.

What Role Does OSHA Play in Workplace Equipment Accidents?

OSHA investigates serious workplace accidents to determine whether employers violated safety regulations. In equipment malfunction cases, investigators examine whether proper lockout/tagout procedures were followed, whether machine guarding was adequate, and whether workers received appropriate training.

While OSHA cannot award compensation to injured workers, their findings can strengthen your legal claims. If OSHA discovers that equipment lacked required safety features or that workplace safety features were inadequate, this evidence can support third-party liability claims against manufacturers or maintenance contractors.

Why Equipment Malfunction Cases Are Different

Unlike typical workplace injuries where workers’ compensation is your only remedy, equipment malfunction cases during routine maintenance often involve additional legal claims. The distinction matters because workers’ compensation in Ohio provides limited benefits, while third-party lawsuits can recover full damages.

When equipment activates unexpectedly during servicing, the malfunction itself suggests potential defects or failures beyond normal workplace hazards. Press machines, industrial equipment, and machinery that turn on during maintenance may have defective safety interlocks, inadequate lockout/tagout systems, or design flaws that make them unreasonably dangerous.

These defects create liability for parties outside the workers’ compensation system. A workers’ compensation lawyer can investigate whether equipment manufacturers, maintenance contractors, or parts suppliers bear responsibility alongside your workers’ compensation claim.

When Can You Sue for a Workplace Equipment Malfunction?

Understanding when you can sue for a work injury in Ohio requires examining who, besides your employer, may be responsible. Equipment malfunction cases often involve multiple liable parties.

You may have a lawsuit if the equipment had a manufacturing defect, if the manufacturer failed to include necessary safety features, if maintenance contractors negligently serviced the machinery, or if parts suppliers provided defective components that failed during routine operation.

These third-party claims allow you to pursue full compensation, including pain and suffering, complete wage replacement, and loss of quality of life, which are damages not available through workers’ compensation alone.

Getting Legal Help After a Fatal or Serious Equipment Accident

Families and injured workers face not only emotional trauma but also financial pressures from medical bills and lost income. Workers who survive these accidents may deal with permanent disabilities that affect their ability to work and their quality of life.

You don’t have to navigate this process alone. An experienced attorney can handle communications with insurance companies, coordinate with OSHA investigators, and ensure that all potential sources of compensation are identified and pursued. This includes not just workers’ compensation benefits, but also third-party claims that may provide more complete compensation for your losses.

While you typically cannot sue your employer directly, equipment manufacturers, maintenance contractors, and other third parties may be liable.

Time limits apply to both workers’ compensation claims and third-party lawsuits. The sooner you consult with an attorney, the better positioned you’ll be to protect all your legal rights.

If you or a loved one has been injured in a workplace equipment accident in Cincinnati or anywhere in Ohio, contact Young, Reverman & Bolotin at 513-400-0000 for a free consultation. Our team can evaluate your case, explain your options, and help you pursue the full compensation you need.

Frequently Asked Questions

Can I sue my employer if equipment malfunctions during routine maintenance?

Ohio’s workers’ compensation system provides the exclusive remedy against employers for workplace injuries, meaning you cannot sue your employer even if negligence was involved. However, you may be able to pursue third-party claims against equipment manufacturers, maintenance contractors, or other parties whose products or services contributed to the malfunction. A workers’ compensation lawyer can evaluate whether third-party claims are available in your case.

What is lockout/tagout and how does it prevent equipment accidents?

Lockout/tagout refers to specific safety procedures required by OSHA that control hazardous energy during maintenance and servicing of equipment. These procedures require workers to shut down machinery, disconnect energy sources, and apply locks and tags to prevent equipment from being turned on while maintenance is being performed. When lockout/tagout procedures are not followed or equipment bypasses these safety systems, serious injuries and fatalities can occur. Violations of lockout/tagout requirements can be evidence in both OSHA investigations and third-party liability claims.

What compensation is available if a family member is killed in a workplace equipment accident?

Ohio workers’ compensation provides death benefits to surviving family members, including funeral expenses and ongoing financial support for dependents. However, if third parties contributed to the accident through defective equipment, inadequate maintenance, or other negligence, a wrongful death lawsuit may be available. Wrongful death claims can provide compensation for funeral and burial expenses, loss of financial support, loss of companionship, and the pain and suffering of surviving family members. 

Call (513) 400-0000 for a free consultation.

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    Jay A. Bolotin is a partner at the injury law firm of Young, Reverman & Bolotin. Serving the people of Indiana, Kentucky, and Ohio, Jay dedicates his career to helping clients in the tri-state area obtain financial compensation after suffering serious injuries. He focuses his practice on cases involving car accidents, trucking accidents, dog bites and animal attacks, and other types of personal injury incidents.

    Years of Experience: More than 25 years
    Registration Status: Active

    Bar Admissions: Illinois, Kentucky, Ohio, Indiana, and Cincinati Bar Association

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